SERVICES
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ENGINEERING
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Full Range of Services from molded parts to complete assembly.
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Full Specification compliant services
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Finished Part Testing
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Complete Secondary and Part finishing development
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Part Development input, support and validation
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Significant Resources in Engineering Support
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On-Site 3D Part Printing Development for validation
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3D Rapid Prototype Part Printing capability, in-house
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35+ Year legacy in Custom Blow Molding
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Solidworks Engineering Software
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Melt Flow Study Capability to assure compliant resin
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Low Temperature Drop Impact Testing
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Drilling, boring and trimming fixtures
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6-axis robotic trimming stations
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Post mold cooling fixtures
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Compounding capabilities through Alterra Holdings Company (www.alterraholdings.com) give it cost effective access to thermoplastic elastomer (TPE) and vulcanizate (TPV) technologies
QUALITY ASSURANCE
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ISO 9001/14001 – 2015 Certified / TS 16949 Compliant
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APQP employed on all new product launches and mold transfers of existing products
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Level III PPAP Capability
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Daily Monitored Goal of 100% Specification Compliance
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Real Time Data Acquisition at each press permits LIVE In-Plant and Remote Monitoring of Rejects/Non-Compliance
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Production Parts are subjected to hourly inspections or greater frequency by customer call-outs
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Strategies for continuous improvement are continually monitored for effectiveness
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Product Traceability
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Equipment monitors quality at the source including automated weighing and vision inspection systems
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Pressure Decay / Leak Testing / Microscopic Part Analysis
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Part Specific Quality Plans as required by each individual Customer
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8D and 5WHY Resolution Controls
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Wall thickness, Gravimetric, Moisture Analysis and Impact Testing
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The goal of our Quality Group is that our customers expect receive zero-defect and 100% on-time product delivery
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MANAGEMENT SYSTEMS
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ERP/MRP System in place allows for company wide visibility of departmental functionality
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The Ability to monitor real time data throughout all departments
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Prudent “Hands-on” management through accurate and immediate data drives the organization to excellence
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Excellent vision and communication with our customer community to guide decision making
EQUIPMENT
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11 Blow Molding Presses
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Head Capability from 10 lbs. to 75 lbs.
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Part Weight Range of 1 lb. to 25 lbs.
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A variety of single and twin head configurations
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New, All Electric. High Efficiency, High Speed, State of the Art Multi-layer Presses
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Full Support capabilities in Secondaries, Fixturing, Testing and Process Developments
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AUTOMATION
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Robotics
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Secondary assembling
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Leak Testing
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Dimensional validation
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Deburring, finishing, debris removal
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Full Support capabilities in Secondaries, Fixturing, Testing and Process Developments